Technology Becomes The Key To Localization Of Industrial Textile Equipment

< p > we found a non mainstream state in the use of < a href= "//www.sjfzxm.com/news/" > nonwoven equipment < /a >, that is to say, whether domestic or imported, it is necessary to reconfigure the equipment level and technical content of the enterprise's technicians according to actual needs before using them.

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< p > it is gratifying to note that no matter what kind of equipment configuration is being adopted at the moment, the immature mentality of imported equipment is no longer superstitious. More enterprises continue to enjoy user tastes in a comprehensive comparison of cost performance. Even those companies that have never used domestic equipment do not exclude their future purchase.

It can be preliminarily recognized that "concept" is no longer the main obstacle to the localization rate of equipment, and "technology" is the key to decide the future trade-offs.

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< p > the products produced by using foreign equipment have a stable market. Even if they do not use all the foreign equipment, they should change their key parts to import. This is a typical concept that the enterprises are relatively supporting the imported equipment.

Although foreign equipment has absolute advantages in product accuracy and production environment, it is difficult to wait for high working conditions. High package import demands hamper after-sales service, and excessive cost expenditure compresses product profits to a certain extent. These have become "reservations" for imported equipment in many domestic industries with < a target= "_blank" href= "//www.sjfzxm.com/" > textile > /a > products.

However, from another perspective, the opportunity for domestic equipment is precisely the same.

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< p > domestic "powder" < /p >.

< p > 1. Hangzhou Xiaoshan hang min nonwovens Co., Ltd. < /p >

< p > 2. steady Industrial (Shenzhen) Co., Ltd. < /p >

< p > 3. Zhejiang Jin San FA Group Co., Ltd. < /p >

< p > 4. Zhejiang three elephant New Material Co., Ltd. < /p >

< p > 5. Guangdong North Baer nonwoven Daily Chemical Co., Ltd. < /p >

< p > 6. Fujian Xinhua Limited by Share Ltd < /p >

< p > 7. Shandong Kangping Na Group Co., Ltd. < /p >

< p > 8. Shanghai De Fu Textile Technology Co., Ltd. < /p >

< p > 9. Shaoxing Ye Ying spinning Co., Ltd. < /p >

< p > 10. Hongda hi tech Cmi Holdings Ltd < /p >

< p > 01 domestic equipment also has a group of loyal customers < /p >

< p > the company has introduced the whole German needle production line. Its cotton feeder, < a href= "//www.sjfzxm.com/news/index_c.asp" > carding machine "/a", and cross laying machine all have their own characteristics, such as fast speed, good material quality and fast net laying. Besides, imported products can not be made with domestic equipment.

The company has also introduced 1 domestic production lines in recent years. Compared with the German line, the company has its own advantages, and the domestic production line can also make heavy, even heavy products.

Now there is a phenomenon that the products produced by imported equipment have a group of fixed customers, and the products produced by domestic equipment also have a group of fixed customers, but the domestic equipment has room for improvement in technology.

He Jianjiang, office director of Hangzhou Xiaoshan hang min nonwovens Co., Ltd. < /p >

< p > 02 safety is too high. If there is a problem, it will stop. < /p >

Less than P, most of our products are exported directly to all parts of the world. We are equipped with imported production equipment such as blister packaging machine, ethylene oxide sterilizer, automatic folding machine and so on.

Compared with domestic equipment, the quality of foreign equipment is better and the sensitivity is higher. Due to the high safety of the overall operation of foreign equipment, a little problem will stop automatically.

We learned from the workshop that employees prefer to use domestic equipment, not only because the operation of the equipment is simple, but the difference between the products produced and the production of foreign equipment is not large, and it will not affect the production as frequently as foreign equipment stops.

-- Wang Huan, manager of R & D Department of /p (Shenzhen) Co., Ltd.

< p > 03 domestic equipment suppliers maintain very timely < /p >

< p > the company introduced new spinning and melting production lines of 1 non-woven equipment enterprises in Wenzhou last year. The production line has been running smoothly from commissioning, trial production to final production, and there has been no problem.

Although compared with the spunbonded equipment imported from Germany a few years ago, the screw extruder of this spunbonded equipment is prone to malfunction due to excessive temperature, but it can be avoided if employees have regular monitoring.

In addition, several other domestic spunbonded production lines run smoothly. If there are problems, the equipment suppliers will repair them in time, and will not affect production.

Wang Yi'Nan, workshop manager of Zhejiang golden three hair Group Co., Ltd. < /p >

< p > 04 imported spinneret plates need to be cleaned every week (< /p >).

< p > the company mainly produces medical hygienic materials, and the two production lines of SMS and SS basically work for 24 hours without stopping.

Most of the equipment in the two production lines was purchased directly from domestic enterprises, and the results of operation were not much different from those imported from abroad.

In the whole set of equipment, only spinneret and melt blown two spinneret are imported from Japan. The accuracy of the spinneret is very high, and it is easy to plug. Once a partial pore blockage occurs, it will cause uneven distribution of the entire cloth surface and seriously affect the quality of the product.

The two spinneret plates need to be cleaned once a week to ensure smooth pores.

Zhejiang technical director of three elephant New Material Co., Ltd. Fu Ping Xi, /p.

< p > 05 the safety factor of domestic second-hand equipment is high < /p >.

< p > the main business of the company is the processing of famous mask, and there are 1 Spunlaced production lines.

Since the paving machine is the basis for determining the quality of the product in the entire production line, our production line adopts the latest French paving machine and the other parts adopt domestic equipment.

Most of the domestic equipment is purchased from other manufacturers, and the company will adjust the machine according to its own conditions after purchase, and then put it into production after debugging.

Although the equipment is not up to date, there are few problems in the operation of the machine, and the quality can be guaranteed. It will not affect the performance of the product because it is "second-hand".

Guangdong Norfolk Baer nonwoven Daily Chemical Co., Ltd. employee Chen Lili < /p >

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< p > 06 the difference between ordinary workshop and advanced workshop is < /p >.

< p > the needle workshop of the company is divided into two kinds: general workshop and advanced workshop.

The ordinary workshop adopts equipment produced by domestic nonwoven equipment enterprises such as Zhejiang and Qingdao. The raw materials are also provided by domestic enterprises. The advanced workshop is imported from Germany, and the raw material is also imported.

The products produced by imported equipment are of higher precision and better quality, but the sales volume is not as good as that of the ordinary workshops. On the one hand, the cost of domestic equipment production is low and the benefits are relatively high. On the other hand, the imported equipment is not introduced for a long time, and the market has not yet been fully opened.

Liu Weikai, director of R & D Department of Fujian Xinhua Limited by Share Ltd, "/p".

< p > 07 high efficiency is the dominant advantage of domestic equipment < /p >

< p > the main business of the company is dyeing and finishing nonwovens. The equipment is imported from abroad and purchased from home. The proportion of the two is about 1: 1.

The two devices are equally effective in printing and dyeing light coloured patterns, but if you want to make dark or patterned designs, the color fastness of imported equipment is stronger.

But the production efficiency of domestic equipment is even higher. In the same time, the domestic machine can print and print 8~16 cloth at the same time, and the imported equipment can only finish 4 cloth.

The company generally uses imported equipment when the quantity of orders is small, while the quantity of orders is large.

Shandong Kangping Na Group Co., Ltd. workshop staff Wang Jun < /p >.

< p > 08 buy the whole foreign production line to install < /p >.

< p > our equipment is used by Foshan Nanhai steady defoy nonwovens Co., Ltd.

In order to reduce costs, the company usually purchases part of the machine, then refit the machine and become an assembly line.

Summarize the relationship between domestic equipment and foreign equipment: first, the gap between them is narrowing; two, foreign equipment is more than twice as expensive as domestic equipment; three, enterprises must buy all foreign equipment, that is, the entire production line, and foreign equipment suppliers will help enterprises to install.

Whether it is to buy foreign equipment or domestic equipment, buyers should first consult in various ways before making reasonable judgments.

Wang Liming, manager of Shanghai De Fu Textile Technology Co., Ltd. < /p >

< p > 09. In some respects, domestic equipment is better than "/p".

< p > the equipment used by the company is all made in China, usually by the company's own technical personnel to pform the equipment, so that the level and technical content of the equipment can meet the needs of the company.

Although foreign equipment has the advantages of high output and good product uniformity, some domestic equipment can also achieve, and even have some advantages in some aspects, such as oil absorbing cotton, high weight nonwovens, respirators and other products, domestic equipment is better than foreign equipment, not only the thickness can meet customer requirements, but also the cost is correspondingly lower.

Of course, the frequency of domestic equipment failure is relatively high, and sometimes a voltage instability may cause the circuit board to burn down.

Lu Lin /p, President of Shaoxing Ye Ying spinning and Weaving Co., Ltd.

< p > 10 does not exclude the use of high-quality domestic equipment < /p >

< p > the company is one of the largest warp knitted fabric manufacturers in the country, and has 72 sets of high-end warp knitting equipment imported from Germany.

All the equipment is imported from abroad. The automotive interior fabric products are used by the German Carle Mayer warp knitting machine, because the products are to be matched for many types of vehicles of Shanghai Volkswagen, Shanghai General Motors and other large automobile manufacturing enterprises. These large automobile manufacturers have high quality requirements for the products, the imported equipment is relatively stable, and the maintenance is very convenient. The overall operation is very effective, but if we have good domestic equipment, we will also consider it.

-- Liu Hongqi, general manager of Hongda hi tech Cmi Holdings Ltd, < /p >

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< p > > "Yang" faction < /p >.

< p > 11. Jiangsu Huayue textile new Mstar Technology Ltd < /p >

< p > 12. Jiangsu Broadway automotive fabric group Limited by Share Ltd < /p >

< p > 13. Shaoxing Zhuang Jie nonwoven material Co., Ltd. < /p >

< p > 14. Fujian Heng An Group Co., Ltd. < /p >

< p > 15. Plath, Lianyungang representative office, "/p".

< p > 16. Zhong Jin Jia Cheng Auto carpet Co., Ltd. < /p >

< p > 17. Shaoxing and China Synthetic Fiber Co., Ltd. < /p >

< p > 18. Hengsheng new material technology development Co., Ltd. < /p >

< p > 19. Jiaxing engineering geotextile Co., Ltd. < /p >

< p > 20. Shaoxing high tech nonwovens Co., Ltd. < /p >

< p > 11. Apart from the cost, we prefer to choose foreign equipment < /p >

< p > the company has 450 imported rapier looms, air-jet looms, small rapier and supporting facilities, but on the whole, we have about 20% more domestic equipment than imported equipment.

The main reason for this phenomenon is that domestic equipment has more advantages in price than imported equipment.

But if conditions permit, the company will still prefer to use imported equipment. This is because the quality of products imported from abroad is better. Our customers do prefer to use products imported from abroad.

Bian Changhua, director of Jiangsu Huayue textile new Mstar Technology Ltd, < /p >

< p > 12 orders were used more often than domestic machines < /p >.

< p > the company is a supplier of interior fabrics for many famous automobile manufacturers at home and abroad. It has 12 series of 3 categories: Organic weaving, knitting warp knitting and knitting weft knitting. It has introduced more than 300 sets of world class "a href=" //www.sjfzxm.com "printing and dyeing" /a ", textile and post-processing equipment, with an annual production capacity of 30 million meters.

We mainly use imported equipment to produce products, and assist in the use of domestic equipment, that is to say, when the order is very large, we will use domestic machines.

Good products and equipment are inseparable, the accuracy of foreign equipment is not achieved by domestic equipment, and the frequency of failure is lower than that of domestic equipment.

Xu Wenxin, director of the Limited by Share Ltd Office of Jiangsu Broadway automotive fabric group, /p.

< p > 13 important parts or imported good "/p".

< p > the company introduced 3 sets of spunlaced nonwovens production lines, including Lido and NSC, including 2 straight shops and 1 cross nonwoven wiring.

In addition, 3 hot-air and hot-rolled nonwoven production lines were imported from Taiwan, including 2 hot air and 1 hot rolled ones.

We will use domestic equipment and imported equipment, such as some important parts, usually imported from abroad.

Because domestic and foreign equipment is used together, it is hard to say which is better.

When the equipment fails, it is usually maintained by our own professional and technical personnel. The production line can not be opened up very seldom.

Wang Yongren, director of Shaoxing Zhuang Jie nonwoven material Co., Ltd. < /p >

< p > 14 domestic equipment must be repaired in the following three ways: < /p >

< p > the company currently has 3 hot rolling production lines, 2 of which are imported from Japan and Taiwan, and the other 1 are produced by domestic enterprises.

The quality of the products produced by the 3 production lines is the same, but there are great differences in the maintenance and repair of the equipment.

The equipment imported from Japan is now operating for 24 hours in a row for 1 consecutive months without stopping, and there has not been any bad condition. It only needs to be maintained once a week. However, there is no big problem in the hot line produced by domestic enterprises, but there are endless problems. Almost 3~5 days, we need to shut down for a maintenance, which is time-consuming and laborious.

Liu Mingda, director of quality inspection department of Fujian Heng An Group Co., Ltd. < /p >

< p > 15 domestic and foreign equipment mashup reduce scrap rate < /p >

< p > the company built 1 SMS production lines last year, and the entire production line cost nearly 100 million yuan, of which the melt blown part was imported from Germany, which cost nearly 90 million yuan, while the rest was made in China.

Although the equipment comes from different countries, the running in debugging of the two parts is quite smooth. As long as the speed of the belt conveyor is adjusted properly, the melt blown parts can be adjusted by computer control, and the width of the spunbond can be adjusted according to the width of the spray nozzle, and the non-woven fabric with a width of 3.5 meters can be produced.

The perfect match between the domestic spunbonded equipment and the imported melt blown equipment has greatly reduced the reject rate in the production process.

Plath, workshop director of Lianyungang representative office, love /p international.

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< p > 16 domestic equipment production environment is difficult to protect < /p >

< p > the company has 5 needle production lines, 4 of which are made in China, and now they are running daily, and 1 imported equipment are currently being debugged.

The company's products are self marketing, so it will not deliberately reduce costs, the introduction of foreign equipment is the company's development trend.

The poor sealing performance of domestic equipment causes serious flying flowers, which not only affect the quality of products, but also endanger the health of employees.

The newly introduced foreign equipment has a high technology content, which not only guarantees the production environment, but also produces products with lower weight and stronger uniformity.

Although the import line has not been formally put into production yet, a large number of orders have been received.

- Wang Yiming, manager of technical department of China Jin Jia Cheng Auto carpet Co., Ltd. < /p >

< p > 17 may lose customers by using domestic equipment < /p >

< p > the company currently has 4 of the most advanced spunlaced nonwovens production lines, such as Germany and France, and has formed an annual production capacity of 25000 tons of spunlaced nonwovens.

The main products are synthetic leather base cloth, new generation of medical protective materials, filter materials, decorative cloth, etc.

The imported equipment has low failure rate, convenient maintenance and good stability.

We have not used domestic equipment, nor will we choose to use domestic equipment, mainly because the company's customers are very stable now. If we replace the products produced by domestic equipment, customers may doubt the quality of our products.

-- Han Xu, /p, chief engineer of Shaoxing and China Synthetic Fiber Co., Ltd.

< p > 18 has not been used nor is it intended to use < a href= "//www.sjfzxm.com" > domestic equipment < /a > /p >

The "P" company now owns two advanced crossing network and parallel spunlace nonwovens production line introduced by France, specializing in the production of different specifications of 30g/m2~300g/m2 products, the annual production amount of 6000 tons.

The two French production lines have never had any big problems, and the quality is very good. We only need to reload and debug the equipment, and we can produce products that meet the needs of different customers.

The company has never used domestic production equipment and will not use it in the future.

In addition, the company's products only need to be refined and not to be measured, so the current two production lines are quite enough, and third items have not been considered.

Qiu Huili, engineer of Hengsheng new material technology development Co., Ltd. < /p >

< p > 19. Failure rate of foreign equipment is low at later stage < /p >.

< p > the two needling lines of the company are imported from Germany dilo company. The equipment is advanced and the automation level is high. Basically, 2 people can take charge of 1 production lines.

Since its inception, the company has been using foreign equipment. Although it has cost a lot of money, the frequency of failures in the latter period is very low, which saves a lot of maintenance costs.

In addition, the precision produced by imported equipment is very high, and similar products are more popular in the market.

We visited Japan last year. By the end of this year, we may introduce 1 new fully automated needle punching lines, so that the staff in the workshop can compete for posts, leaving high-tech talents and reducing labor costs.

- Zhao Xinqun, general manager of Jiaxing engineering geotextile Co., Ltd. < /p >

< p > 20 the import return rate of imported equipment is also large, < /p >.

< p > before the company has used the equipment produced by an enterprise in Wenzhou, it often appears the deformation of the hot roll mill, and the insulation device of the hot rolling mill is not precise enough, and there are problems from time to time.

If the pressure roller is deformed, the quality of the hot rolled cloth produced by the equipment must be unqualified, but if we want to repair the machine, it will take a lot of time, not only delay the production schedule, but also lead to a decline in efficiency.

All the equipment currently used by the company is imported from Germany and Japan. Although the investment was large at the time of introduction, the operation of the equipment was quite stable, and there was hardly any major problems.

Zhang Guangliang, general manager of Shaoxing high tech nonwovens Co., Ltd. < /p >